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1 | # Fire Alarm Systems in Hazardous Areas (Intrinsic Safety & BS 5839-1) |
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| 2 | ||||||||
| 3 | ## Overview |
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| 4 | ||||||||
| 5 | Fire detection and alarm systems installed in **hazardous areas** must be designed so that the equipment and wiring **cannot ignite a flammable atmosphere**. |
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| 6 | ||||||||
| 7 | Hazardous atmospheres may exist where: |
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| 8 | ||||||||
| 9 | * flammable gases |
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| 10 | * vapours |
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| 11 | * mists |
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| 12 | * combustible dusts |
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| 13 | ||||||||
| 14 | are present. |
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| 15 | ||||||||
| 16 | BS 5839-1 does not directly prescribe specific explosion-protection techniques such as **intrinsic safety**, but it requires that fire alarm systems installed in such environments comply with the relevant **hazardous area electrical standards**, most notably the **BS EN 60079 series**. |
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| 17 | ||||||||
| 18 | In practice, most fire detection equipment installed in hazardous zones uses **intrinsically safe (IS) circuits**. |
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| 19 | ||||||||
| 20 | --- |
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| 21 | ||||||||
| 22 | # Relevant Requirements in BS 5839-1 |
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| 23 | ||||||||
| 24 | ## Clause 9 – Systems in Explosive Gas or Dust Atmospheres |
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| 25 | ||||||||
| 26 | BS 5839-1 states that where fire alarm equipment or wiring is installed in areas where explosive atmospheres may exist, **special protection measures are required** to prevent ignition of the atmosphere by the system. |
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| 27 | ||||||||
| 28 | The standard further requires that: |
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| 29 | ||||||||
| 30 | * systems protecting such areas must be **installed in accordance with BS EN 60079-14**, and |
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| 31 | * they must be **maintained in accordance with BS EN IEC 60079-17**. |
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| 32 | ||||||||
| 33 | These standards govern: |
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| 34 | ||||||||
| 35 | * equipment selection |
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| 36 | * circuit protection methods |
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| 37 | * installation techniques |
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| 38 | * inspection and maintenance procedures. |
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| 39 | ||||||||
| 40 | --- |
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| 41 | ||||||||
| 42 | # Hazardous Area Standards Referenced |
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| 43 | ||||||||
| 44 | ## BS EN 60079-14 |
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| 45 | ||||||||
| 46 | **Electrical installations in explosive atmospheres – Design, selection and erection** |
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| 47 | ||||||||
| 48 | This standard covers: |
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| 49 | ||||||||
| 50 | * classification of hazardous zones |
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| 51 | * equipment certification |
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| 52 | * protection techniques |
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| 53 | * wiring methods |
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| 54 | * earthing and bonding requirements. |
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| 55 | ||||||||
| 56 | --- |
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| 57 | ||||||||
| 58 | ## BS EN IEC 60079-17 |
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| 59 | ||||||||
| 60 | **Inspection and maintenance of electrical installations in hazardous areas** |
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| 61 | ||||||||
| 62 | This standard defines: |
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| 63 | ||||||||
| 64 | * inspection regimes |
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| 65 | * maintenance procedures |
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| 66 | * periodic testing requirements |
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| 67 | * certification documentation. |
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| 68 | ||||||||
| 69 | --- |
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| 70 | ||||||||
| 71 | # Explosion Protection Techniques |
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| 72 | ||||||||
| 73 | Various protection methods may be used when installing fire alarm equipment in hazardous environments. |
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| 74 | ||||||||
| 75 | Common techniques include: |
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| 76 | ||||||||
| 77 | | Protection Type | Description | |
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| 78 | | --------------------------- | ------------------------------------------------ | |
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| 79 | | Intrinsic Safety (Ex i) | Limits energy so ignition cannot occur | |
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| 80 | | Flameproof enclosure (Ex d) | Explosion contained within enclosure | |
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| 81 | | Increased safety (Ex e) | Prevents arcs, sparks and excessive temperatures | |
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| 82 | | Pressurisation (Ex p) | Maintains protective gas pressure in enclosure | |
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| 83 | ||||||||
| 84 | Among these, **intrinsic safety is the most widely used method for fire detection systems**. |
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| 85 | ||||||||
| 86 | --- |
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| 87 | ||||||||
| 88 | # Intrinsically Safe Fire Detection Systems |
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| 89 | ||||||||
| 90 | ## Principle of Operation |
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| 91 | ||||||||
| 92 | Intrinsic safety works by **limiting the electrical energy available in the circuit** so that: |
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| 93 | ||||||||
| 94 | * sparks |
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| 95 | * arcs |
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| 96 | * thermal effects |
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| 97 | ||||||||
| 98 | cannot ignite the surrounding explosive atmosphere. |
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| 99 | ||||||||
| 100 | This is achieved using **barriers or galvanic isolators** that restrict voltage and current entering the hazardous area. |
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| 101 | ||||||||
| 102 | --- |
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| 103 | ||||||||
| 104 | ## Typical System Architecture |
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| 105 | ||||||||
| 106 | A typical intrinsically safe fire detection circuit consists of: |
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| 107 | ||||||||
| 108 | ``` |
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| 109 | Fire Alarm Control Panel |
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| 110 | │ |
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| 111 | Interface / Zone Module |
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| 112 | │ |
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| 113 | Intrinsic Safety Barrier or Galvanic Isolator |
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| 114 | │ |
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| 115 | Intrinsically Safe Circuit |
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| 116 | │ |
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| 117 | Ex-rated Detector / MCP in Hazardous Zone |
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| 118 | ``` |
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| 119 | ||||||||
| 120 | The barrier ensures that the electrical energy entering the hazardous area remains below ignition thresholds. |
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| 121 | ||||||||
| 122 | --- |
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| 123 | ||||||||
| 124 | # Hazardous Area Zones |
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| 125 | ||||||||
| 126 | Hazardous locations are classified based on the likelihood of explosive atmospheres being present. |
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| 127 | ||||||||
| 128 | ### Gas / Vapour Zones |
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| 129 | ||||||||
| 130 | | Zone | Description | |
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| 131 | | ------ | --------------------------------------------------- | |
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| 132 | | Zone 0 | Explosive atmosphere continuously present | |
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| 133 | | Zone 1 | Explosive atmosphere likely during normal operation | |
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| 134 | | Zone 2 | Explosive atmosphere unlikely, short duration only | |
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| 135 | ||||||||
| 136 | ### Dust Zones |
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| 137 | ||||||||
| 138 | | Zone | Description | |
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| 139 | | ------- | -------------------------------------- | |
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| 140 | | Zone 20 | Combustible dust continuously present | |
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| 141 | | Zone 21 | Dust clouds likely during operation | |
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| 142 | | Zone 22 | Dust clouds unlikely or short duration | |
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| 143 | ||||||||
| 144 | Intrinsic safety is commonly used in **Zone 0, Zone 1, Zone 20 and Zone 21** areas. |
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| 145 | ||||||||
| 146 | --- |
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| 147 | ||||||||
| 148 | # Fire Alarm Devices for Hazardous Areas |
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| 149 | ||||||||
| 150 | Typical intrinsically safe fire alarm devices include: |
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| 151 | ||||||||
| 152 | * smoke detectors |
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| 153 | * heat detectors |
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| 154 | * manual call points |
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| 155 | * sounders |
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| 156 | * interface modules |
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| 157 | ||||||||
| 158 | All equipment used in hazardous zones must be **certified for the appropriate ATEX / IECEx classification**. |
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| 159 | ||||||||
| 160 | --- |
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| 161 | ||||||||
| 162 | # Design Considerations |
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| 163 | ||||||||
| 164 | When designing fire alarm systems for hazardous areas, the following must be considered: |
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| 165 | ||||||||
| 166 | ### Hazardous area classification |
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| 167 | ||||||||
| 168 | A **hazardous area assessment** must determine: |
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| 169 | ||||||||
| 170 | * zone classification |
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| 171 | * gas group |
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| 172 | * temperature class. |
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| 173 | ||||||||
| 174 | ### Barrier compatibility |
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| 175 | ||||||||
| 176 | Intrinsic safety barriers must be compatible with: |
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| 177 | ||||||||
| 178 | * the fire alarm equipment |
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| 179 | * the field devices. |
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| 180 | ||||||||
| 181 | ### Loop design |
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| 182 | ||||||||
| 183 | Many intrinsically safe circuits are implemented as: |
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| 184 | ||||||||
| 185 | * **radial circuits**, rather than loops |
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| 186 | * due to intrinsic safety limitations on circuit energy. |
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| 187 | ||||||||
| 188 | However, some modern addressable systems support **intrinsically safe loops using specialised interface modules**. |
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| 189 | ||||||||
| 190 | ### Cable requirements |
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| 191 | ||||||||
| 192 | Cabling may require: |
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| 193 | ||||||||
| 194 | * segregation from non-IS circuits |
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| 195 | * specific earthing arrangements |
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| 196 | * identification as intrinsically safe circuits. |
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| 197 | ||||||||
| 198 | --- |
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| 199 | ||||||||
| 200 | # Maintenance Requirements |
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| 201 | ||||||||
| 202 | Systems installed in hazardous areas must be maintained in accordance with: |
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| 203 | ||||||||
| 204 | * **BS EN IEC 60079-17** |
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| 205 | ||||||||
| 206 | Maintenance considerations include: |
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| 207 | ||||||||
| 208 | * inspection of Ex equipment certification |
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| 209 | * barrier integrity checks |
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| 210 | * cable gland inspection |
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| 211 | * verification of earthing and bonding. |
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| 212 | ||||||||
| 213 | --- |
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| 214 | ||||||||
| 215 | # Practical Applications |
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| 216 | ||||||||
| 217 | Fire alarm equipment rated for hazardous environments is commonly used in: |
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| 218 | ||||||||
| 219 | * fuel storage facilities |
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| 220 | * oil and gas plants |
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| 221 | * chemical processing plants |
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| 222 | * paint spray booths |
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| 223 | * battery charging areas |
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| 224 | * grain silos |
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| 225 | * pharmaceutical manufacturing facilities. |
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| 226 | ||||||||
| 227 | --- |
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| 228 | ||||||||
| 229 | # Key Points |
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| 230 | ||||||||
| 231 | * BS 5839-1 requires **special protection measures** where fire alarm equipment is installed in explosive atmospheres. |
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| 232 | * Installation and maintenance must comply with the **BS EN 60079 series**. |
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| 233 | * The standard does **not mandate intrinsic safety specifically**, but it is the **most common protection method used in fire detection systems**. |
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